PCB Reverse Engineering Deliverables

PCB reverse engineering deliverables are the complete set of design files produced from analyzing your physical board—everything you need to reproduce it. Every standard package includes Gerber files (all layers), a schematic PDF, a BOM with manufacturer part numbers, drill files, and an engineering report. Premium packages add editable schematics, ODB++/IPC-2581 files, 3D STEP models, and layer stackup documentation.

Standard

1. Gerber Files (All Copper Layers)

All supplementary layers regenerated:

Layer Type	Extension	Description
Top Copper	.GTL	Top side copper traces
Bottom Copper	.GBL	Bottom side copper traces
Inner Layers	.G2L, .G3L	Internal copper layers
Top Solder Mask	.GTS	Solder mask opening on top
Bottom Solder Mask	.GBS	Solder mask opening on bottom
Top Silkscreen	.GTO	Component reference designators
Board Outline	.GKO	Board cut-out dimensions
Drill File	.DRL	NC drill hit locations

All files conform to RS-274X standard (extended Gerber).

Standard

2. Schematic Diagram (PDF)

Complete schematic showing all components, signal connections, net names, power/ground distribution, pin numbers, and test points. High-resolution PDF format.

Standard

3. Bill of Materials (BOM)

Full component list including reference designators, quantity, manufacturer, full MPN, package type, description, value, and recommended substitutes for obsolete parts. Standard BOMs include exact MPNs for 90%+ of components.

Standard

4. Drill Files (Excellon NC Drill)

Every plated through-hole defined with drill diameter, X/Y location, plating status, and tool change commands. Optimized routing for efficient manufacturing.

Standard

5. Engineering Project Report

Comprehensive documentation: board specifications, reverse engineering methodology, quality verification results, assumptions/limitations, and photographs of original board and cross-sections.

Premium

6. Schematic Source File (Editable)

Editable schematics in OrCAD (.DSN), Altium Designer (.SchDoc), KiCad (.sch), or Eagle (.sch) format.

Premium

7. ODB++ / IPC-2581 Data Package

Single-file format containing all manufacturing data. Eliminates missing-layer errors, supported by modern high-volume manufacturers.

Premium

8. 3D STEP Model

Complete board geometry for mechanical fit checking, enclosure design, and assembly documentation.

Premium

9. Layer Stackup Documentation + AOI Reference Files

Stackup docs: layer count, dielectric materials, copper weights, total thickness, impedance specs. AOI files: inspection criteria and tolerances.

Step 1: Design Rule Check (DRC) — Trace width/spacing, annular ring, drill-to-pad ratio, silkscreen clearance, solder mask registration.

Step 2: CAM Verification — Layer alignment, drill hits on pads, no missing/duplicate features, board outline accuracy.

Step 3: Dimensional Verification — Compare regenerated dimensions to original board. Tolerance: ±0.1mm.

Step 4: Prototype Fabrication (Recommended) — Manufacture 3–5 boards from regenerated files and test them functionally.

Ultimate verification: Prototype fabrication proves everything works—you see actual boards running from the files we deliver.

What Gerber files will I receive?

All layers: copper (all), solder mask (top/bottom), silkscreen (top/bottom), solder paste (top/bottom), board outline, and Excellon drill file. RS-274X standard—compatible with every vendor worldwide.

Can I get the schematic in editable format?

Yes—premium package adds OrCAD, Altium Designer, KiCad, or Eagle source files.

What if the BOM has obsolete parts?

We identify obsolete parts proactively. The BOM includes recommended substitutes cross-referenced for electrical and package compatibility.

How are the deliverables verified?

Every package: DRC + CAM verification + dimensional QC. For critical projects: prototype fabrication with functional testing.

Do I own the reverse-engineered files?

Yes—full ownership transfers upon project completion and payment. IP transfer agreement available.

What if the deliverables don’t work?

We stand behind our work. Format issues resolved at no charge. Factual errors corrected at no cost.

Get Your Exact Deliverables List

Before your project begins, we provide a detailed deliverables checklist specific to your board. No surprises.

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