Electric Vehicle Solutions
PCB & Electronics Manufacturing Solutions for Next-Generation EVs
From battery management systems to high-frequency radar modules, we provide high-quality PCB and PCBA manufacturing services tailored to the needs of the electric vehicle industry. With expertise in high-voltage, high-power, and high-frequency board production, we help EV innovators accelerate development, improve performance, and drive the future of sustainable transportation.
Main EV Product Categories & Examples
Power & Energy Systems
Battery Pack Battery Management System (BMS) On-Board Charger (OBC) DC-DC Converter Traction Inverter Motor Controller High-Voltage Junction Box Regenerative Braking Control Unit Charging Port & Communication Module
Vehicle Control Systems
Vehicle Control Unit (VCU) Engine Control Unit (ECU) (for hybrid systems) Transmission Control Unit (TCU) Electronic Parking Brake (EPB) Controller Steering Control Module (EPS) Brake Control Module (ABS/ESC)
ADAS & Autonomous Driving
Millimeter-Wave Radar Modules (24GHz, 77GHz) LiDAR Modules Ultrasonic Radar Sensors Front/Rear/Surround Cameras Lane Departure Warning (LDW) Systems Adaptive Cruise Control (ACC) Modules Automatic Parking System Controllers
Infotainment & Connectivity
Digital Instrument Cluster Head-Up Display (HUD) Central Infotainment Display Unit Car Audio Amplifiers Telematics Control Unit (TCU) 5G/4G/LTE Connectivity Modules Over-The-Air (OTA) Update Modules
Thermal Management & Comfort Systems
Battery Thermal Management Unit PTC Heater Control Board Electric A/C Compressor Controller Heat Pump Control Module Cabin Climate Control System Seat Heating/Ventilation Control Lighting Control Modules (Headlights, DRL, Ambient)
Safety & Monitoring Systems
Airbag Control Unit (ACU) Tire Pressure Monitoring System (TPMS) Collision Detection Sensors Occupant Detection Systems Smart Door Lock Modules Surround View Monitoring (SVM) Controllers
EV Technology Roadmap
Battery Technologies
Lithium Nickel Manganese Cobalt Oxide (NCM/NCA) Lithium Iron Phosphate (LFP) Solid-State Batteries Sodium-Ion Batteries 800V High-Voltage Platforms
Electric Motor & Drive Systems
Permanent Magnet Synchronous Motor (PMSM) Induction Motor (IM) Switched Reluctance Motor (SRM) Hub Motor Systems Integrated Drive Units (Motor + Controller + Gearbox)
Charging & Energy Supply
AC Slow Charging DC Fast Charging Ultra-Fast Charging (800V) Wireless Charging (Inductive) Battery Swapping Technology
Smart & Connected Vehicle
Vehicle-to-Everything (V2X) Communication L2–L4 Autonomous Driving OTA Remote Software Updates AI-Driven Cockpit Systems Multi-Sensor Fusion (Camera + Radar + LiDAR)
Thermal Management
Liquid Cooling Systems Direct Refrigerant Cooling Heat Pump Air Conditioning Waste Heat Recovery for Cabin Heating
Lightweight Materials & Structural Electronics
Aluminum Alloy Structural Components Carbon Fiber Reinforced Polymer (CFRP) Parts Integrated PCB-in-Structure Design Molded Interconnect Devices (MID) Flexible Printed Electronics for Vehicle Interiors
EV Core Electronics
| Product | Function | Key Technology | Corresponding Electronics Manufacturing Features |
|---|---|---|---|
| BMS (Battery Management System) | Monitors battery voltage, current, temperature; balances cells; ensures safety | Multi-channel sampling, isolation communication, SOC/SOH algorithms | Multi-layer PCB, high-voltage insulation design, high-Tg materials, precision passive components, reliable soldering |
| OBC (On-Board Charger) | Converts external AC power into DC to charge battery | High-frequency power conversion, PFC (power factor correction) | High-frequency PCB (FR-4/high-Tg/ceramic substrate), thick copper, large current traces, heat dissipation optimization |
| DC-DC Converter | Steps down high-voltage DC to low-voltage DC for auxiliary systems | High-efficiency topologies (LLC, phase-shift full-bridge) | Low-loss high-frequency PCB, heavy copper foil, EMC shielding design |
| Inverter | Converts DC from battery into AC for the traction motor | IGBT/MOSFET driving, PWM control | High-voltage PCB, thick copper layers, large solder pads, high thermal conductivity, insulation & dielectric strength design |
| Motor Controller | Controls motor speed and torque, manages regenerative braking | Field-Oriented Control (FOC), CAN communication | High-power PCB, copper heat spreaders, separation of signal & power areas |
| VCU (Vehicle Control Unit) | Coordinates overall vehicle system logic, manages drive modes | Multi-core MCU, CAN/LIN/FlexRay bus systems | High-speed multilayer PCB, signal integrity design, EMI/EMC suppression |
| ADAS Radar Module | Detects objects’ distance & speed | mmWave radar (24GHz/77GHz), FMCW modulation | High-frequency PCB (Rogers/PTFE), microwave transmission line design, tight impedance control |
| Automotive Camera Module | Provides vision for driver assistance | CMOS image sensors, high-speed LVDS interfaces | High-speed differential pair routing, flexible PCB, low-noise power design |
| LiDAR Module | Builds 3D environmental maps using laser scanning | TOF or phase-shift measurement, laser emitter/receiver | High-frequency/high-speed PCB, opto-electronic integration, precision SMD assembly |
| TPMS (Tire Pressure Monitoring System) | Monitors tire pressure and temperature in real time | Pressure sensors, RF wireless communication (433MHz/2.4GHz) | RF PCB, low-power design, miniaturized SMT components |
| Digital Instrument Cluster | Displays vehicle speed, battery status, navigation | High-resolution TFT/AMOLED driving | High-speed signal PCB, EMI shielding, rigid-flex PCB integration |
| HUD (Head-Up Display) | Projects information onto windshield | Optical projection modules | High-frequency signal routing, flexible PCB, precision component placement |
| PTC Heater Control Board | Provides cabin heating in cold weather | High-power heating control, PWM regulation | Thick copper PCB, flame-retardant materials, large current traces |
| Battery Thermal Management Module | Maintains battery temperature in safe range | Liquid cooling/refrigerant cooling, temperature sensing | High-power driver PCB, thermal sensors, high-reliability connectors |
| Vehicle Gateway Module | Connects and manages communication between ECUs | Multi-protocol communication (CAN, Ethernet, LIN) | High-speed multilayer PCB, signal isolation, low-latency design |
| Wireless Charging Module | Transfers energy wirelessly to battery | Inductive coupling, high-frequency inversion | High-frequency PCB, integrated coils, low-loss materials |
| Electric Seat Control Board | Controls seat adjustment and heating | Motor drivers, position sensors | Low-power PCB, multi-channel drivers, flexible cable connectors |
| Smart Lighting Control Module | Controls headlights, DRLs, ambient lighting | LED drivers, PWM dimming | High-power LED PCB, aluminum substrate, thermal dissipation design |
| ACU (Airbag Control Unit) | Detects collisions and triggers airbags | Accelerometers, redundant safety design | High-reliability PCB, redundant signal channels, automotive-grade components |